Maxxd.com – Modified and Performance Car News

  • Classic Recreations launches resto-mod Bronco builds

    Would you pay a quarter of a million bucks for a vintage but resto-mod Ford Bronco? That’s what Dallas-based Classic Recreations wants for each of the vehicles in its new series of the early model off-roaders.

    The company, known for producing custom high-performance vehicles, including Shelby continuation cars, has announced a production line to supply resto-mod Broncos based on original 1966-1977 donor bodies.

    But these Broncos will be “reimagined” with modern drivetrain components — including chassis by the Roadster Shop — and amenities while retaining the classic styling.

    “In our business, timing is everything, so we have been studying the Bronco and classic 4×4 off-road market for several years,” Classic Recreations founder and vice president of design and engineering Jason Engel is quoted in the company’s announcement.

    “We took the time to see what needs aren’t being met from a consumer standpoint,” he continued. “Now, with the introduction of the Roadster Shop chassis, which is unmatched in design and engineering, and Ford’s reentry with their late model Bronco, the timing is perfect for us to introduce our one-of-a-kind Bronco.”

    Roadster Shop chassis unpin the reimagined Broncos

    Roadster Shop chassis unpin the reimagined Broncos

    Classic Recreations noted it chose the Roadster Shop RS4 Ford Bronco chassis because of its geometrically correct engineering and optimal performance. The chassis features 5- x 2.5-inch .188 wall frame rails. Classic Recreations said the Roadster Shop chassis also increases ride height, “eliminating the need for a body lift.”

    To power the rebuilt Broncos, Classic Recreations uses fuel-injected Ford Performance Gen 3 5-liter Coyote crate engines rated at more than 460 horsepower “before included modifications.”

    Modifications include a Vaporworx fuel pump and a BeCool aluminum crossflow radiator with two electric fans. The engine’s output goes through an automatic transmission and 4×4 Atlas transfer case.

    Fox Racing 2.5 Factory Race Series coil-over shocks are tuned with RS-specific valving. Also included in the builds are RS Fast Link 1.75-inch front and rear 4-bars with X-axis sealed bearing assemblies, RS billet sway arms, Currie Rock Jock High Pinion Dana 44 front and 60 rear axles, Fox ATS steering stabilizer and Fox Factory 2.0 bump stop components.

    The updated SUVs ride on BFGoodrich KO2 All-Terrain tires mounted on American Racing wheels. Brakes are Roadster Shop 6-piston set ups.

    Custom TMI seats are designed to provide a stylish, comfortable ride while on the road and stability while navigating difficult off-road obstacles, Classic Recreations said.

    Broncos also are fitted with Focal FPX 5.1200 5-channel AMP audio systems.

    Paint color and other options are buyer’s choice. For more information, visit the Classic Recreations website.

    This article, written by Larry Edsall, was originally published on ClassicCars.com, an editorial partner of Motor Authority.

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  • BOOSTED SUBARU BRZ: BLACK MARKET CLASH

    With race-car aggression, massive power and endless custom fabrication work, Alan Bennett’s boosted Subaru BRZ is a riotous clash of outrageous ideas. Time Attack is the ultimate aim, but impressively this thing’s been specifically engineered for the street…

    Feature first appeared in Banzai magazine. Words: Dan Bevis. Photos: Adam Rous

    “The goal has always been to make this car perform to the maximum of its capabilities.” It’s a strong mission statement, and it’s clear to see that Alan Bennett has put his all into transforming this 2015 Subaru BRZ into some manner of road-legal track assassin. But when you learn that this is the first car he’s really modified, perceptions are realigned from ‘Woah’ to ‘Seriously… woah!’. That one small adverb mightn’t seem significant, but it represents a colossal conceptual shift. He’s gone from zero-to-everything quicker than a slingshot dragster. “I don’t really have a history of modifying cars before this one,” he confirms, to the general jaw-droppery of everybody present. “I tinkered with my 125, changing the gearing for some extra speed off the line when I was younger, and slightly modified my Honda Civic when I was 17, but other than that it was this BRZ that set me off.”

    Boosted Subaru BRZ

    It’s an astonishing position, it really is. But when you consider Alan’s day job, the logic of all this starts to shuffle itself into order, to some minor degree at least. You see, his daily crust is earned at HORIBA MIRA (formerly the Motor Industry Research Association), and he’s involved in every stage of testing from setting up vehicles to fitting sensors, affixing and aligning cameras, routing winching systems and so on. This sort of endeavour provides an intrinsic knowledge of what works and what doesn’t on a broad variety of vehicles, and also means that he’s basically surrounded by petrolheads all day. Petrolheads with incredibly in-depth scientific and engineering skill-sets. So when it comes to rounding up a panel of experts to chip in with advice on a modified car build, you really can’t do much better than this. And, of course, they’ve got a wind tunnel…

    So, why the BRZ in the first place? Well, as with so many hardcore builds, the seed was planted in humble fashion before germinating, sprouting, getting out of control, and trying to throttle everyone like some kind of demented triffid. “I just fancied a GT86 or BRZ, I’d liked them ever since they were launched,” he shrugs. “The added bonus was that the insurance wasn’t too expensive! And once TRA Kyoto/GReddy launched the Rocket Bunny kit for the car I was obsessed, I could really see the potential.”

    Boosted Subaru BRZ

    The truly intriguing twist in the tale comes at the point when Alan finds the car you see before you advertised on the used market. Naturally it was very different back then to how it is today, but it had been modified by a former owner. However, the old maxim about buying someone else’s project with your eyes open was borne out by the fact that it was, if we’re wholly honest, a bit of a dog when he bought it. “It was around the price of a standard BRZ at the time,” he recalls, “with some carbon pieces on it, a one-off paint colour, and a Litchfield supercharger kit. I thought that it was a good idea to snap it up as it already had the bits I’d like to do to the car… although hindsight is a wonderful thing.” The Subaru had quite a few bad points that the initial rose-tints had masked, and when the EML light came on after a week, alarm bells started to ring.

    “The paintwork was a half-arsed job; they didn’t even do the underside of the bootlid, and the paint on the body was different depths everywhere,” Alan continues. “Most of the carbon parts were severely damaged from neglect and hadn’t been fitted properly, the bonnet was cracked from being slammed, and the supercharger wasn’t aligned properly so would shred a belt every 400 miles. Basically it was thrown together by the previous owner – the parts he chose were sub-par and the people he’d paid to work on it had done a shoddy job… I’d have been better off buying a stock one, as the money spent making it right and chasing problems would’ve offset the cost of buying all of the parts that made me want the car, with change!”

    Boosted Subaru BRZ

    Like he says, hindsight is a wonderful thing. But Alan isn’t the type of guy to throw his hands up and give up on things when the going gets rough. No, he was adamant that the car be done right. Remember that initial brief, to ‘make the car perform to the maximum of its capabilities’? He rolled up his sleeves and set about that with gusto, pinpointing the right people to do the job to his exacting standards, and drawing up a shopping list of all the correct upgrades.

    “Since my ownership, I have turned this car around,” Alan beams. “After having to fix all sorts of problems, even to the extent of having the block machined, it’s been a constant progression to a more serious and track-focused build – with the ultimate goal of it ending up in Time Attack. My go-to place for getting the car driving right and getting the power from it is Tuning Developments: you’ll struggle to find a nicer guy in the trade than Mike Jones. Between him and his brother they’ve got the know-how and the means to get any vehicle performing considerably better than when it arrives at their workshop.” The raucous spec of the FA20 motor is testament to this, not least because of the fact that the misbehaving supercharger is long gone, now replaced by Tuning Developments’ own turbo conversion.

    “This system is what drew me to the company in the first place,” says Alan. “With kits from other companies costing almost £3k more, Mike’s price was unbeatable – but it wasn’t just about the money. His setup is expandable, rather than maxing out a tidgey little turbo; the TD kit uses a massive billet Precision 5558 turbo that can put out more than 6x the load that the stock FA20 engine can take – again, another saving with buying a quality big turbo first rather than having to buy a bigger unit every time! Not only does Mike know how to make a car fast, he knows how to get that power down, so I also trust him with my alignments and suspension components.”

    Peer past those fat WORK Meister L3 wheels and you’ll find a chassis positively brimming with race car prowess. BC Racing ZR remote-reservoir coilovers are joined by SPL adjustable rear LCAs, toe arms and traction arms, all crafted in lightweight titanium. The front end has been tube-framed and the arch tubs monkeyed about with, and the D2 BBK (6-pots at the front, 4-pots out back) is complemented by a full suite of braided brake lines – and that’s not just the easy-to-access ones, every single hose and hard-pipe has been replaced. The wheels themselves are also worthy of note, for their size alone. Unusually, the BRZ’s running a ‘square’ setup, with all four wheels packing the same dimensions: 11×18-inch, wrapped in 275/35 Michelin Pilot Sport 4 rubber. The secret to the fitment is all in the custom offsets – although we’ve been sworn to secrecy, as there were countless hours of R&D that went into making these hoops fit correctly and work effectively. Alan’s lips are sealed.

    “As you can see, most of the work on the car is custom,” he enthuses. “There were hundreds of hours of fabrication, as everything on the car is TIG-welded, and all of the pipework is pie-cut rather than simply bent. My go-to for fabricating and custom work is Billy at HDF Motorsport – he sorted out near enough everything custom, from the rollcage to the tube front. For a young guy of similar age to myself, his work is unbelievable! After seeing the work he’d done on a friend’s car I had to get my BRZ to him for the cage, and initially that’s all it went down there for… but it quickly snowballed after we orchestrated a few deals, and we both got a little carried away!”

    Boosted Subaru BRZ

    The interior is a place of pure function, not just with the rollcage, but by virtue of the fact that everything superfluous has been stripped out – soundproofing, airbags, the works – and Alan’s swapped in custom Status: Racing carbon Spa seats and harnesses, and of course the exterior means serious business. You can’t really miss that cartoonish rear wing (although it’s not as silly as some might think), and those long-held wide-body dreams have been fulfilled by the addition of a Fly1 Motorsports V1 wide-body kit working with customised Seibon carbon wings. Carbon fibre is something of a theme in fact, with Marsh Composites / MPH Fab providing the extended carbon splitter, side window deletes, GT bootlid and GT bonnet. Even the doors are carbon fibre! It’s attention to race-ready detail like this, along with custom touches like the HDF Motorsports rear diffuser, which proves just how serious Alan is about levelling-up to Time Attack one day. With that said, it’s clearly all the more impressive that this superlative
    show-and-go sweetheart remains steadfastly road-legal.

    There’s plenty more planned for the near future too. “At the moment it’s wearing an outstanding wrap from Syco Graphix, but the next job is to get it painted,” he says. “It’ll be visiting my friend Chris at Big Bear Kustoms in Daventry. He’ll also be tidying up some of the edges and details, and after that I’ll be chasing power. I plan to take this platform to the full extent of its potential, firstly to honour the time and development that went into the car, and secondly to show that you don’t need to do an engine swap to max out the power a stock R154 gearbox can take!”

    Sounds like fighting talk to us. Of course, with a car as aggressive as this, you’d expect it to be a bit fighty. So don’t tell anyone that Alan’s actually a really nice guy, because a psychotic reputation goes a long way in Time Attack – particularly when your boosted Subaru BRz looks like it’s out for blood.

    Boosted Subaru BRZ

    Tech Spec: Boosted Subaru BRZ

    Engine:

    FA20 2.0-litre flat-four, Tuning Developments Stage 2 turbo kit with billet Precision 5558 turbo, HDF Motorsport unequal-length exhaust manifold, custom HDF Motorsport exhaust system inc. downpipe, over-pipe, front pipe, cat-back and custom silencers, Tuning Developments oil cooler, custom HDF Motorsport intercooler with Vibrant HD clamps and aluminium pipework, HDF Motorsport air filter relocation, HDF Motorsport aluminium catch can and screen wash reservoir, battery relocated, ABS module relocated to OEM battery position, HDF Motorsport aluminium radiator pipework with burp tank, HDF Motorsport wiring harness plug plate and engine loom fusebox relocation (to passenger footwell), Phoenix engine management

    Chassis:

    11×18-inch WORK Meister L3 wheels, 275/35 Michelin Pilot Sport 4 tyres, Muteki orange chrome wheel nuts, BC Racing ZR remote-reservoir coilovers, SPL adjustable titanium rear LCAs, toe arms and traction arms, D2 Racing BBK – 6-pot (f) and 4-pot (r) with 330mm floating discs, DriveShaftShop heavy-duty driveshafts, HDF Motorsport front spaceframe/crash bar, HDF Motorsport 3-point front strut brace, front wheelarches tubbed (to replace OEM plastic covers), Racing Lines braided lines throughout

    Interior:

    Fully stripped, HDF Motorsport custom TIG-welded rollcage (extended to suspension turrets, with D1-style door bars and harness bar), custom Status: Racing carbon Spa recliners with BLACKMARKET logos, Status: Racing black harnesses, Nardi Deep Corn steering wheel, NRG short-hub column adapter and Gen 3.0 quick-release, Planted Technologies seat brackets, IRB Speed aluminium door cards, Agency Power carbon centre console

    Exterior:

    Syco Graphix Shark Grey wrap with BLACKMARKET livery, Fly1 Motorsports V1 wide-body kit, Marsh Composites / MPH Fab extended carbon splitter, carbon side window deletes, carbon GT bootlid and carbon GT bonnet, OEM 2017-facelift BRZ front bumper and taillights, APR 2017 carbon lip/airdam, Rigid Industries flush-mount Black Edition D-Series PRO spotlights, Carbon Composite Parts 1,900mm dual-element swan-neck rear wing with HDF Motorsport mounts, Seibon carbon doors, Seibon +10mm wings (cut to suit wide-body kit), HDF Motorsports rear diffuser, HDF Motorsport bootlid fixings, HDF Motorsport front bumper quick-release, Aerocatch bonnet catches

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  • JRM GT23 SUPERCAR UNVEILED

    Fancy a Nissan GT-R GT3 car for the road? Well JRM has you covered. Say hello to the 500bhp/tonne JRM GT23 supercar.

    Limited to just 23 examples, the GT23 is powered by a race-ready version of the VR38DETT engine (3.8-litre V6 twin-turbo). Making use of a full carbon fibre body and floor enables the JRM GT23 to boast a 500bhp/tonne power-to-weight ratio. That engine, though, has been moved further towards the driver and lower down for a front mid-engine layout for a lower centre of gravity. Thankfully, changes to the fuel system and mapping means it will accept pump fuel.

    The brief from the off was to deliver an unsurpassed driving experience that placed the driver at the epicentre of operations, with the aim of making it the most driver-centric car built for both the track and the road.

    Want to know why it’s called the JRM GT23? Nissan often enter motorsport events with its cars numbered 23, which in Japanese, is pronounced “Ni” (2) and “San” (3). Couple that with the 10 year anniversary of JRM winning the World Championship in the Nissan GT-R Nismo GT1 back in 2011 and it was a no-brainer.

    Elliot Dason-Barber, the project’s Technical Director, said: “The objectives of the project were always to road legalise a 2015MY GT-R GT3 race car. To make it friendly enough to be driven on the road but competent enough that you receive a genuine race car experience when you take it to the track. The GT-R GT3 did not have flaws, it only had limitations.”

    The benefit JRM had with the GT23, unlike the original GT3 car, is that they were not restricted by race regulations, or even aesthetic constraints from a Company Styling team. As a result, moving the engine layout allowed the team to redesign the front to revise airflow into the car. These revisions include a cooling pack and a bonnet exit duct system to better manage airflow extraction to maximise cooling efficiency

    A flat carbon floor now feeds a far more voluminous diffuser, which can be balanced by an appropriately sized adjustable rear wing.

    JRM GT23

    Suspension and Steering

    In harmony with the aerodynamics the JRM design team have re-engineered the front and rear suspension and the steering. By re-positioning the engine, it has given the team the opportunity to re-design the front suspension and sub frame so that now all of the structure that supports these components is tied together in the subframe constructed in a high-grade stainless steel. One of the limitations of the GT3 Race car is that it uses the geometry from the road car. The road car geometry is optimised at a certain height on the road so when attempts are made to lower it for a race car the suspension behaviour starts to operate outside of what it has been designed to do. Therefore, the tyre and steering behaviour of the race car never really reach its potential, according to JRM.

    Special lightweight suspension links and GT23 specific uprights, supporting knock-on race hubs, have been designed for two unique variants of wheels. All have been designed with a focus on reducing unsprung mass. For the track, the 18-inch lightweight aluminium wheel option whilst for the road version DyMag 20-inch carbon wheels. A new damper design has also been developed with its partners R53, who produced a electronically adjustable ride height setup that can be adjusted via a button inside the cockpit to lift or lower the car by 40mm, depending on whether you’re on track or on the road.

    Even the steering has been completely re-designed, providing a the GT23 unique geometry, ratio, and EPAS assistance levels to the GT23. A mechanical linear rack ensures more feedback through the steering wheel, which is linked to a fully adjustable (rake & plunge) and fully collapsible column, which in turn is supported by an electrically powered motor from DC Electronics.

    All of the electronic systems are now fully integrated and connected on one seamless bespoke system. This means the engine, brakes, suspension, steering, and shift control, as well as the power distribution, and data logging, are all channelled through the one holistic system. As a result, JRM can accurately monitor all the systems ensuring each operates correctly. A comprehensive, but expandable race data logging is also standard fit to each vehicle. The same can be applied to the road car settings whilst additional sensors will be added measuring acceleration and body movement plus inertia and aerodynamic characteristics so JRM can look at the response of the car.

    The team have also implemented a race ready solid-state power management system, as against the traditional fuse system, providing more control over the car, and giving far more reliability, according to JRM.

    JRM GT23

    Cooling and Electronics

    The GT23 has completely unique front cooling pack and is managed for air flow. Underneath the skin of the bonnet and front bumper, commonly known as the ‘bucket’ whereby the air will normally flow through the grill, pass through the cooling pack and dissipate through the engine generating a lot of vortices, creating drag which is not efficient on the cooling. The JRM re-design of the front cooling pack manages the air flow very carefully, ensuring the air comes in, ducted through the cooling systems and is guided progressively out and over the top of the engine and then sucked out of the ‘butterfly wings’ in a low-pressure area. This minimises the drag effect in this area and actually adding downforce to the front of the GT23. The benefit has a double affect, far more efficient cooling and better aerodynamics.

    To assist all of this to happen Elliot and his team have had to re-design the whole cooling systems including the radiators, inter coolers, gearbox cooler, oil coolers, intakes for the engine, the brake and driver cooling ducts.

    As a result of re-positioning the engine the design team have crafted an all-new oil system with a dry sump system all custom made and re-design of the cooling and intake systems, with all of the ancillaries being moved to the back of the car and onto the gearbox. Speaking of which, that gearbox is a Hewland 6-speed sequential paddle shift box on air shift system, which now sits at the rear of the car.

    JRM GT23 performance

    Each body panel of the GT23 has been designed utilising the lightest of materials, carbon fibre, as against the standard version in steel monocoque design whilst the stiffness of the chassis has been increased on the original by designing a bespoke FIA compliant safety cage which forms part of the chassis. The engine and suspension loads are passed through this structure by being connected to front and the rear of the cage which have huge increases from a torsional perspective above both road and race cars. The safety cage adds an additional 60Kg to the weight of the car, however, the target weight of the whole car is 500kg lighter than the standard road car with a target of weight of 1350kg.

    The power plant has received attention from the engine division of JRM, with new design pistons and conrods, new specification camshafts and new turbos, so a substantial upgrade on the standard GT3 engine.. The standard engine is 550hp but the GT23 team are looking to achieve 500hp per tonne and not looking for a particularly high-power target but to achieve manoeuvrability and agility.

    There will be an option for customers to up the power to 750hp as part of an Extreme Pack, which will allow the owner to develop the car, with the JRM Engineers, to the next level of racetrack preparation, including an increase of power, air jacks, fire system, race wheels and additional aero options.

    JRM GT23

    On the braking side of things, unique six-pot calipers and 380mm steel discs from AP Racing sit at the front while four-pot 355mm steel brakes sit at the back. Crucially, each brake receives its own dedicated cooling duct.

    Inside, the aim was to blend the race cockpit with soft touches, and thus the use of lightweight carbon materials and Alcantara have been used, while two Corbeau bucket seats with six-point harnesses are fully FIA compliant. Before each customer takes delivery, a seat fitting will take place at JRM to ensure the driving position is perfect for the driver.

    All operations for the driver will go through the one dash panel, the Alcantara steering wheel and a centre switch control located on the centre tunnel, so the driver is focused on the driving experience with very little distractions.  So, with the press of a button the driver can change the mode of the car from track performance information to road conditions. An easy to scroll through system that can be personalised to the drivers’ style of driving be it on track or the open road. The team also understand that owners may wish to go on a short overnight trip, so a small functional boot has been incorporated to hold an overnight bag.

    There’s no word on pricing, but with examples limited to just 23, we can’t expect a race-ready GT-R GT3 car in the form of the JRM GT23 will be cheap… we want one anyway though!

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